Every technical system requires routine maintenance to make sure adequate service life. However, highly complex systems like wind turbines need regular inspection to guarantee trouble-free and smooth operation. In this domain, wind turbine spare parts are significant. If you want to know exclusive tips about wind turbine maintenance, deep dive into the further read.
Why is Wind turbine maintenance & reparation required?
The maintenance and repair of wind turbines takes place at predetermined intervals, usually once or twice a year, with all essential mechanical and electrical assemblies checked on it. Furthermore, few repairs can be performed & consumables like greases can exchange for oil & filters very quickly. Typically, this process requires probably 20 working hours.
More swear type of damage, above all to the rotor blades, is managed during repairs. It depends on the extent and complexity of the loss; this process can take more than a few days. However, such repairs usually result in little downtime & are relatively simple.
However, repairs for gearboxes, rotor blades & the generator are complicated.
Wind turbine spare parts are costly, and the repair work needs significantly longer down-times. Damage also frequently emerges to the tower’s foundation, flanges, and the tower. Also, it occurs above all in the form of corrosion. Loss to the rotor blades is usually the result of erosion and lightning strikes.
Top 10 maintenance tips for wind turbine spare parts; Wind Turbine repair Strategies
Wind turbine spare parts’ maintenance check-ups usually occur a few times a year with computerized maintenance management system software (CMMS).
Use Condition Monitoring Systems (CMS) to ensure better maintenance management and increased reliability for wind turbine spare parts. Such systems are usually utilized in other industries. They continuously evaluate the performance of the wind turbine spare parts, e.g., generator, gearbox & transformer.
Utilize RCM & CMS
CMS assists in determining the accurate time for a specific maintenance process. The further step can also implement via CMS as a part of Reliability Centered Maintenance (RCM).
RCM is a structured strategy that focuses on reliability when evaluating maintenance plans. Also, it’s reliable to find a balance between preventive & corrective maintenance.
Also, corrective maintenance is a repair system carried out after any failure in the wind turbine spare parts. Condition Monitoring can consist of vibration analysis & oil analysis. Let’s look at tips that can utilize for wind turbine maintenance.
Predictive maintenance for wind turbine spare parts uses sensors placed on critical components. It can send valuable data back to the maintenance team to let them know about the lubrication levels, vibration, foundation displacement, and temperatures.
Wind turbine maintenance activities consist of a vast range, with technicians working via extensive checklists. typically, the work is carried out as follows;
- Inspection of the electrical cabinet, yaw system, and brake
- Assessing the blades, gearbox, generators, and blade pitching
- Examining & tightening bolts
- Surveying the tower foundation
- Evaluating oil & lubrication levels, sampling
- Alignment of the drivetrain
- Evaluating the nacelle
- Checking ventilation, air filters & shock absorbers
- Repairing cracks & corrosion
- Inspecting bearing & connections
Wind Turbine Bolt Inspection;
Wind turbine bolt inspections are one of the most crucial routine maintenance activities. You can perform this activity for a torque check on the bolts.
Maintenance should be done by the specialist Wind Turbine Technicians, or “Wind techs,” as they know about the wind turbine spare parts in depth. A professional might work on both the construction & maintenance of wind turbines.
Monitoring, Inspection & Diagnostics:
It is the best approach to enable predictive asset management. Let’s focus on comprehensive inspection and professional diagnostics on drivetrain health.
Up tower Repair
Drawing upon our innovative maintenance technology and experience on an incredible array of configurations, solve the most demanding challenges up the tower. Your up power capabilities should include; Helical stages, Bearing replacement, Rotary re-leads, Wye ring retrofit, and Collector ring & brush replacement.
Blade repair can Maximize the life of your blades by maintaining even the most severe damages. This maintenance will last longer and mitigate future catastrophic failures.
Exchanges & refurbishments
you need to reduce turbine downtime due to blade failure with your access to the refurbished blades. Apply any methodology and tooling technology that will enable you to overcome crane requirements. Also, ensure the higher wind speed limits. Your capabilities for this methodology include;
- Single or multi-blade replacement
- Blade disposal and recycling
- Pitch bearing replacements
- Pitch bearing re-indexing
- Blade balancing
- Blade transportation
Major component exchange;
Focus on significant component exchange events to reduce the crane requirements, minimize the costs and prevent downtime with exceptional safety measures & quality.
It would help if you had remanufactured, advanced, or upgraded attributes in your process, and your exchange capabilities should be as follows:
- Full drivetrain replacement
- Fixed rotor gearbox exchange
- Catastrophic gearbox replacement
- Generator replacement
- Technical troubleshooting
- Crane-less gearbox exchange
Apply robust methods to monitor;
Furthermore, to maintain wind turbine spare parts, you need to apply robust methods to monitor, troubleshoot & inspect your Wind turbines; also, it will assist you in boosting uptime and lifecycle production. Focus on the following expertise and tools.
- Safety: The main l focus of all wind turbine spare parts repair training and procedures
- Quality: Technical skill sets and know-how ensure maintenance for your wind farm is done right
- Issue solving: Hire those technical experts who know when something doesn’t look accurate and how to fix it instantly.
The wind power industry has experienced massive growth in the past years. The growth focuses typically on a growing market. A goal is to enhance the reliability of wind turbines. The topic is even more essential for offshore farms where service is complex and expensive.
Availability of wind turbine spare parts is difficult, but it is essential to keep your wind farms running smoothly.
Prismecs Wind Parts Center of Excellence ensures a wide range of offerings to support your preferred level of essential service. Our team will provide you with what you want, from turbine maintenance kits, wind turbine spare parts, and wear & tear flow parts to gearboxes or blades. You can call us anytime at 1888 7747632 for any queries!